Tare da ainihin fa'idodin ƙarfi mai ƙarfi + ƙarancin ƙima, haɗe tare da yanayin nauyi mai nauyi na tsarin saƙar zuma, fa'idodin saƙar zuma na aramid sun zama ingantaccen kayan haɗin gwiwa don manyan filayen kamar sararin samaniya, motoci, ruwa, da gini. Koyaya, keɓancewar kayansu da tsarin su kuma suna haifar da ƙuƙumman fasaha wajen yankewa da sarrafa waɗanda hanyoyin gargajiya ke ƙoƙarin shawo kan su.
IECHO yankan kayan aiki, tare da daidaitattunsa, inganci, da yankewar mara lalacewa, yana ƙara zama babban mafita don tunkarar ƙalubalen yanke ƙalubalen fatun saƙar zuma.
1. Babban Halayen Panels na Aramid Honeycomb: Tushen Fa'idodi da Kalubalen Yanke.
Falon saƙar zuma na Aramid gabaɗaya sun ƙunshi fatun waje guda biyu + tsakiyar saƙar zuma. Yadudduka na waje sun dogara da kaddarorin inji na filayen aramid, yayin da Layer na ciki ke ba da fa'idodin tsarin tsarin saƙar zuma. Tare, suna samar da haɗin wasan kwaikwayo na musamman wanda kuma ya ba da buƙatun sarrafawa na musamman don yanke.
Musamman kaddarorin da ke sanya sassan saƙar zuma na aramid ba za a iya maye gurbinsu ba a cikin manyan aikace-aikace:
Ayyukan injina:Ƙarfin ƙarfi mai ƙarfi da juriya mai tasiri tare da ƙananan yawa; rabon ƙarfin-zuwa nauyi ya wuce kayan gargajiya.
Daidaitawar muhalli:Juriya mai zafi (tsayawa da wasu nau'ikan zafi) da juriya na lalata (mai jure wa kafofin watsa labarai na sinadarai).
Kaddarorin aiki:Tsarin saƙar zuma yana haifar da rufaffiyar ramuka, yana ba da kyakkyawan sauti da rufin zafi.
Tsayayyen tsari:Babban saƙar zuma yana tarwatsa matsa lamba, yana ba da ƙarfi mai ƙarfi da ƙarfi, da juriya na nakasawa ƙarƙashin kaya.
Yanke ƙalubalen sakamakon waɗannan kaddarorin:
Filayen aramid masu ƙarfi:Kayan aikin yankan inji na gargajiya na iya haifar da juzu'i mai yawa, wanda ke haifar da “jawo” fiber ko filaye mai tsauri.
Zuriyar saƙar zuma mara ƙarfi:Tsarin bangon bakin ciki maras nauyi na ainihin yana da sauƙin murkushe ko gurɓata shi ta hanyar matsa lamba na hanyoyin “yanke-yanke” na al'ada, yana lalata daidaiton tsarin gaba ɗaya.
Daban-daban masu kauri da siffofi:Dangane da aikace-aikacen, kauri na panel zai iya zuwa daga ƴan milimita zuwa milimita dozin da yawa, sau da yawa yana buƙatar yankan kwane-kwane na al'ada (misali, bayanan martaba mai lankwasa don sassan sararin samaniya), waɗanda hanyoyin yankan ƙayyadaddun sigina ke gwagwarmaya don ɗaukarwa.
Hanyoyi na al'ada da aka yi amfani da su a baya a cikin masana'antu (sassun hannu, yankan kayan aikin injiniya) suna fuskantar matsalolin gama gari yayin sarrafa sassan saƙar zuma na aramid, suna tasiri kai tsaye na sarrafawa da ingancin samfurin ƙarshe:
Shear da hannu:Ƙarfin da ba daidai ba da rashin daidaituwar daidaito yana haifar da mummunan yanke saman, gefuna na "wavy", da rugujewar gida na ainihin saƙar zuma saboda matsin hannu. Wannan ya kasa cika madaidaicin buƙatun taro (misali, haɗin gwiwar sararin samaniya galibi yana buƙatar haƙurin ± 0.1 mm).
Yanke kayan aikin inji:Yanayin girgizawa da yanke latsawa na kayan aikin rotary suna haifar da:
M saman:Jijjiga kayan aiki a lokacin jujjuyawar sauri na iya haifar da raguwar fiber na yau da kullun da manyan burrs.
Lalacewar asali:Matsi na axial daga kayan aikin yankan na iya murkushe tushen saƙar zuma, lalata tsarin rami da rage ƙarfin matsawa.
Tasirin thermal (a cikin wasu manyan yankewar sauri):Zafin juzu'i na iya tausasa filayen aramid a gida, yana shafar kaddarorin inji.
2. IECHOKayan Aikin Yanke: Babban Magani don Ƙalubalantar Yankan Ƙungiyar Aramid Honeycomb Panel
Madaidaicin yankan & gefuna masu santsi:Matsakaicin mitar oscillation yana riƙe da kayan aiki a cikin ci gaba da motsi na "micro-shearing" tare da kayan aiki, samar da tsabta, yanke ba tare da cire fiber ba, saduwa da madaidaicin taro na sararin samaniya, da kuma kawar da buƙatar bayan-nika.
Kariyar asali mara lalacewa:Ƙarfin yankan ƙarfi na fasahar wuka mai motsi yana guje wa damfara tushen saƙar zuma, yin aiki kawai akan kayan da ke kan hanyar yanke. Tsarin ainihin rami na ainihin, ƙarfin matsawa, da aikin rufewa sun kasance cikakke, yana haɓaka ƙimar yawan amfanin ƙasa.
Babban aiki yadda ya dace: High-mita oscillation rage abu juriya, muhimmanci ƙara yankan gudun. Canje-canje na kayan aiki ba su da yawa (kawai ana buƙatar gyare-gyaren siga don nau'ikan kauri daban-daban), rage farashin lokaci na raka'a a cikin yawan samarwa; manufa don kera motoci da sararin samaniya manyan masana'antu.
Babu yankin da zafi ya shafa:Tsarin yankan yana haifar da ƙarancin zafi mai ɗanɗano, kiyaye kayan aiki-kayan aiki zazzabi ƙasa. Wannan yana hana fibers na aramid yin laushi ko ƙasƙanci, yana mai da shi musamman dacewa da yanayin zafin jiki, manyan fatunan saƙar zuma na aramid.
Canjin daidaitawa:Za a iya daidaita zurfin yanke, kusurwa, da sauri daidai ta hanyar software, mai goyan bayan lebur, lanƙwasa, da yankan bayanan martaba na al'ada. Yana ɗaukar nau'ikan kauri da siffofi daban-daban (misali, arcs, folds, fasfot tsarin) don buƙatun aikace-aikace iri-iri.
Tare da kyawawan kaddarorin sa, aramid saƙar zuma ya zama "tauraro mai tasowa" a cikin masana'antu na ci gaba. Koyaya, ƙwanƙwaran fasaha a cikin yankewa da sarrafawa sun hana ɗaukar ɗaukar nauyi.
Ta hanyar yin amfani da mahimman fasalulluka na ƙarancin yanke ƙarfi, babu lalacewar thermal, babban madaidaici, da ingantaccen inganci, IECHO yankan kayan aikin ba wai kawai warware batutuwan gargajiya ba kamar lalacewar gefe, murƙushewa, da rashin isasshen daidaito amma kuma yana kiyaye ainihin aikin fa'idodin fatun saƙar zuma na aramid; ba da tallafi mai mahimmanci don aikace-aikacen su mai zurfi a cikin sararin samaniya, motoci, da sassan gine-gine.
Neman gaba, yayin da ƙaƙƙarfan saƙar zuma ke tasowa zuwa sirara, ƙarfi, da ƙarin hadaddun bayanan martaba, fasahar yankan wuƙa za ta ci gaba zuwa mafi girman mitar, haɗakar CNC mafi wayo, da ingantaccen sarrafawa, ƙara haɓaka sabbin abubuwa a cikin masana'antar sarrafa kayan haɗaka.
Lokacin aikawa: Agusta-29-2025